Goal:We were looking for a cost effective HMI to add to 10 simple machines. We came up with a 7" touchscreen that cost under $200 + a 3D printed bezel running AdvancedHMI software. A 10” screen could be upgraded for an extra $56. We added Modbus RTU to several of these screens for communication with an Allen Bradley 440C-CR30-22BBB safety controller for $51.
Limitations / Reliability:We consider this to be a troubleshooting HMI. The components have not been tested for reliability, so we do not rely on it in a production environment. The first Wintel PC we tried failed after 4 hours. We promptly exchanged it and haven’t had a problem since.
Installation:Installation takes (
5/32” holes, (1) 1-1/4” hole, an Ethernet cable, mounting the DC-DC converter, and splicing the power adapter. To power the PC without opening the enclosure a remote power button must be soldered to the PC circuit board.
Parts list:
$109.90 Wintel PC -
www.amazon.com/dp/B06W2LWQKC$69.99 7" HMDI Touchscreen -
www.amazon.com/dp/B015E8EDYQ$7.99 24V to 5V DC/DC Converter -
www.amazon.com/dp/B00BWLP88A$5.00 Ethernet Cable
$3.16 Power Button -
http://www.newark.com/multicomp/r13-502ma-05-b/switch-pushbutton-spst-3a-250v/dp/03P2487$1.16 2-Position Terminal Block -
http://www.newark.com/te-connectivity-buchanan/1546670-2/terminal-block-barrier-2-position/dp/43M0165(
Machine Screws
(1) 7/8" Grommet
(1) 3D printed bezel
Options:$125.99 10” Touchscreen -
www.amazon.com/dp/B01M7RRBUTModbus RTU Communications with an Allen Bradley 440C-CR30-22BBB:
$26.99 Keyspan USA-19HS USB to Serial Adapter -
www.amazon.com/dp/B0000VYJRY $23.95 Imitation Allen Bradley 1761-CBL-PM02 -
www.amazon.com/dp/B007J2U4ZSVersion 2 (In Development):We had to use a different supplier for the PC and Touchscreen for this project. The Touchscreen seems better, but more difficult to install. PM me if you want the Inventor files.
$138.99 Tronsmart Windows 10 PC -
www.newegg.com/Product/Product.aspx?Item=9SIA35256N7317$84.95 Adafruit 2396 7" Touchscreen (resistive) -
www.mouser.com/ProductDetail/Adafruit/2396/?qs=sGAEpiMZZMsMyYRRhGMFNhv3KS%2f24HHdw36yTQDZ4FY%3d$13.99 Right angle HDMI Cable -
www.amazon.com/dp/B010LIJDD0/$4.80 USB Cable -
www.amazon.com/dp/B00NH13S44Here is a link to the Inventor files for the bezel:
https://www.dropbox.com/sh/n6fd18irw85qm03/AADycKxvRwcSTjoqAniG178ca?dl=0